Hallmark Engineers

Product Specifications

 Specifications:

Product Description

We are well-known Manufacturer, Exporter, and Supplier of Fluid Bed Dryers. The Fluid Bed Dryers which we offer are made up of excellent quality raw materials, procured from the most trusted vendors. Our Fluid Bed Dryers are manufactured by using the latest technology. These Fluid Bed Dryers have Digital temperature indicator for inlet & outlet of air. We offer Fluid Bed Dryers at pocket friendly prices.

About Fluid Bed Dryers

• Electrically / Steam & Thermal Fluid Heated
• General structure is made out of mild steel & painted in Standard Model & made out of S.S.304 quality material
• Polished to the matt finished in GMP Model
• Contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material
• Non-Flameproof blower motor
• Flameproof motor provided on demand suitable to dry wet material
• Three Piece GMP Mode
• The product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not affected and therefore the dryer can effectively be used for heat sensitive products
• Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized
• The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products
• The Fluid Bed Dryer is not suitable for drying liquids or pasty materials

Operation

• Fluid Bed Dryer is designed to introduce the hot air stream at the base of the product container which is filled with the material
• Induced draught is created by means of blower and fresh air is sucked in to the unit
• The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters
• This hot air stream expands the bed of material at certain velocity & creating turbulance in the product
• The phenomenon is known as fluidization and offer conditions which are almost ideal for drying
• Fluidization produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform
• The product is dried fast without appreciable loss of heat
• Filter bags prevent particles escaping from the dryer

Conventional Dryer V/S Fluid Bed Dryer

• The conventional drying method of drying products in tray dryer is rather inadequate and troublesome. They occupy large floor space, have very high drying times, are labor intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.
• In Fluid Bed Dryer, temperature distribution throughout the product is uniform and the heat transfer rate is very high. Due to reduce drying time, high production rates are achieved.

Special Features

• Uniformity in drying and reduction in drying time
• Atmospheric inlet air is filtered by means of non woven filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products
• Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model
• Digital temperature indicator are provided for inlet & outlet air, in steam / thermal fluid heated model. (Temperature controlling valves will be in customer scope of supply)
• Manually operated air dampers provided to control the inlet and outlet air flow
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine
• Contact parts Retarding Chamber & Product Container are made out of SS304 & polished to the mirror finished and other parts are made out of SS 304 and polished to the matt finished in GMP model & made out of M.S. & Painted in standard model

Optional : (Provided on demand on extra cost)

• Double wall PUF insulated AHU with PRE /MICRO V & HEPA filters and cooling coil can be provided on demand on extra cost
• Pneumatic system for Lifting of product container ( in 3 pieces design ) & finger bag shaking with butter fly valve
• Flameproof motor with weather proof / flameproof enclosure for operating panel. (It is recommended in steam heated model only. Power panel should be mounted outside the flameproof area.)
• Safe earthing arrangement with low voltage relay
• Solid flow sensor monitor for monitoring the leakage in the air discharge filters
• Differential pressure gauges or Differential pressure trans-meter across the air discharge bag, inlet air filter and container sieve
• "PLC" based power panel with "MMI"/ Touch Screen based operating panel with printer port facility for process automation
• Extra product container with trolley for more utilization of machine
• Online sampling port at product container for sampling of material without shut- off the machine
• Food grade silicon gasket set
• Facility of mounting of blower with motor & heating chamber with air filtration unit outside the granulation room
• Contact parts made out of SS 316 or SS316 L instead of SS304
• Pneumatically operated inlet and outlet dampers
• Silencer to reduce the noise level of exhaust air
• A.C. Frequency Drive for blower motor
• Lifting and Tippling Device for Fluid Bed Dryer`s Container

Operation

• This equipment is most useful to transfer the material from container of Fluid Bed Dryer to Intermediate Product Container
• With help of this equipment dust free and very speedy material transfer from FBD bowl is possible
• The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container
• The container is also having a butterfly valve at bottom to drain the material in required IPC or any other container
• The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree
• With help of the hooks first clamp the FBD bowl with cone type container
• Lift the whole assembly with FBD bowl at a desirable height
• With help of hydro- mechanical system tilt the whole assembly at 180 degree
• Finally all the material which was in the FBD bowl is transfer in cone container
• Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container

Special Features

• GMP point of view machine provided with S.S. Cladding base & S.S. Guards / Cover. No exposed painted surface
• Hydraulic power pack is also covered with SS 304 cover
• Very less material transfer time making the next operation earlier & save time and dust free system save environment of working area
• The system can be operate by single operator
• Contact parts SS304 provided as a standard. SS 316 / SS 316 L can be provided on demand

Hallmark Engineers is an ISO 9000-2001 certified company, engaged in manufacturing, exporting, and supplying Pharmaceutical, Chemical and Food processing Machinery & Equipments. The company was established in year 2005, at Mumbai, Maharashtra. We are a dynamic and rapidly evolving organization who strives to give the best to the customers. Under the headship of Mr. Manoj Parmar, our esteemed CEO, we are scaling new heights of success. 

Team
We have a team of highly qualified and skilled professional which ensures that the quality of the product is par excellence. Our diligent engineers make sure that the products are accurately designed for delivering flawless performance. Our team works in close coordination to attain complete satisfaction of the clients.

Infrastructure
We are a CNC lathe computer aided company. We have a well-equipped infrastructure spread in an area of 10,000 sq feet. We have 2 factories, equipped with all the modern testing facilities like Power Amp, Hydo testing, Thickness testing, and running trial. In our Manufacturing Unit, we have installed machines such as :

• 7 ton EOT crane
• TIG welding machine
• Plasma cutting machine
• Hydraulic press
• Rolling machine
• Lathe machine
• CNC lathe
• Radial drilling machine
• Compressor
• Grinding machine
• Buffing Machine